Staple fibers produced on extrusion line

Extrusion lines second hand | Extruders used | Staple fiber production lines | BCF yarn extrusion plants | Tape extrusion | Spunbond lines | Texturizing machines

1 pc. pilot BCF line THERMOALFA (Ref. No. 3238665).
1 position. Tri Color.
3 single screw extruders, L/D 25, D 25 mm.
Capacity of each extruder approx. 2,5 to 8 kg/h.
Spin finish: Emulsion (kiss-roll) or neat oil.
Take up roll up to 1000 m/min.
Two drawing zones, end speed up to 2900 m/min.
Air texturation and entanglement.
The winder speed is max. 2000 m/min.
The BCF pilot line is suitable for yarns BCF 800 - 2400 dtex/120 round,
 trilobal, delta CF 120/72 till 800/72 round, delta.
With volumetric dosing unit (3 components). 

1 pc. staple fiber spinning line NEUMAG (Ref. No. 3238661).
The offer includes the spinning tower, the drafting line and baling presses.
The capacity of the long spinning line is approx. 8000 annual tons. 

1 pc. extruder BARMAG type 12E10/24D (Ref. No. 3238620).
Year of construction 2001, second-hand.
Motor SIEMENS 100 kW with inverter SIEMENS.
5 heating zones.
1 screw for PET en 1 screw for PA 6.6.
It is possible to inject Nitrogen at the extruder inlet.
Capacity approx. 200 - 300 kg/h, depending on product. 
Dimensions approx.: 4700 x 2000 x 1750 mm LxWxH.
Weight approx. 4000 kg. 

1 pc. false twist air entangle machine GILBOS (Ref. No. 3238575).
12 positions, year of construction 1999 + 2001, second-hand.
6 positions are made in 1999.
The machine got extended to 12 positions in 2001.
The air entanglement machine is suitable for up to 6 yarns.
The production capacity is depending on yarn number, f.e. 8000 dtex =
approx. 300 kg/h. 

1 pc. POY filament spinning machine BARMAG (Ref. No. 3236598).
Year of construction 2001, second-hand.
Machine capacity approx. 1500 tons per year.
Number of ends: 20, titer 230-400 dtex.
Shroud: 50 / 100 mm.
Convergence length: 500 - 1700 mm.
Quench length: 1560 mm.
Max. bobbin weight 15 kg.
Chips drying: 2-step concept (1. fluid bed crystallizer, 2. shaft dryer).
Extruder BARMAG 9E4, 90 mm diameter.
Spin pumps: BARMAG 10 x 2,4 - 28 to 144 g/min.
Finish pumps: BARMAG 10 x 0,16 - 1,6 to 8 g/min.
Winder: BARMAG "Wings", 10 bobbins. Year of construction 2008.
Additive dosing: 2-component gravimetric system (main comp. + 1
additive). 
The line is available without pack internals (filters, screens, sand) or
drawings of the same. Spinning machine without spinnerets or drawings
of the same. Without automatisation (PCS, DCS) hardware or software.
KINDLY NOTE: The chips conveying screw from chips bunker to crystallizer
is not included because it is required for other internal use. Also not
available:
- Fluid bed crystallizer incl. utility unit.
- Shaft dryer incl. utility unit. 
The line is stopped in the meantime.
The capacity is 1500 tons per year, based on 400 dtex.
Masterbatch feeding unit Graviblend M/L 2 components, brand Colortronic.
Previously used for Standard Polyester.
Hardware present: Type Teleperm M SP20 AS488 Siemens with 8 MB card,
migration carrier consisting of: PS405 10A, CPU488-4, TPM478,  TBX478. 

1 package of godets RETECH (Ref. No. 3238553).
Large godets: 160 mm diameter. Length 230.
Totally 18 pieces available; 8 pieces left/right.
Small godets: 120 mm diameter. Length 155.
The condition is very good. The godets have only been used in a pilot line.
The godets are heated. Electric diagrams are available. 
Dimensions of the switch board: Approx. 3200 x 600 x 2100 mm. 
Godets frame: Approx. 3700 x 1000 x 2400 mm. 

1 pc. PP multifilament extruder TESSILMECCANICA SARONNO
(Ref. No. 3238494). 4 position spinning head, year of construction 1998.
The line is suitable for spun-dyed continuous fully drawn multifilament
(FDY). Melt flow index 11 - 35. 8/4 thread lines.
Max. winding speed 4000 meters per minute. 

1 pc. fiber spinning line RETECH / WITTE (Ref. No. 3238467).
The line is without the extruder and composed of: 
- 1 pc. spinning machine RETECH.
  Construction year approx. 2013.
  With supply via 2 spinning chutes.
  Stainless steel. Equipped with 2 x 6 Duo godets. 
- 2 pcs. double winding machines SAHM Twinstar II.
  Construction year 2013. Moveable machines. 
- 1 pc. control terminal. With Soft-Touch-Monitor BECKHOFF.
  Mounted onto a swingable wall holder. 
- 2 pcs. suction guns for thread. 
- 1 pc. switch- and control board for the spinning machine. 
- 2 pcs. spinning pumps WITTE.
  Stainless steel. 2 motor drives LENZE.
  Special machine in special construction. 

1 pc. tape extrusion line FARE (Ref. No. 3238455).
Year of construction 1985.
The line is suitable for PP tapes for Raffia, agro and geotextiles.
Output max. 350 kg/h. The line is composed of:
- Extruder.
- RM dosing unit.
- Thickness control.
- Motor cooling.
- Spinning pump.
- Deye head.
- Air knife.
- Chill roll.
- First godet.
- Stretching oven.
- Second godet.
- Relaxation oven.
- Relaxation godet.
- Third godet.
- Cooling.
- Safety fences for godets.
- Tape winders SAHM type 260.
- Thermo oil boiler. 

1 pc. air texturizing machine BARMAG FK6T-80 (Ref. No. 3238475).
96 spindles, year of construction 1985.
Yarn count range 70 x 540 dtex. Take up 69 x 290. 

9 pcs. texturing machines BARMAG type FK6 L12 (Ref. No. 3238400).
216 positions each machine, year of construction 1983 - 1984.
Take up 290 x 69 mm tubes. Dtex range approx. 20 - 300.
Length of heater: 2100 mm single heater. Aggregate type FAG.
Disc type: 6 mm ceramic. Online tension control UNITENS 7.14.6.6.
Oil roller oiling system. 
The texturing machines are suitable for Nylon and Polyester.
The capacity of all machines is approx. 210 tons per month on Nylon or
525 tons per month on Polyester. Example: Nylon average 44 dtex
600 m/min; Polyester average 110 dtex 600 m/min. 
The scope of supply includes various changing gears and a huge amount
of additional aggregates and discs as well as a great number of spare
parts. 

1 pc. texturing prototyping machine BARMAG FK6 L10 (Ref. No. 3238414).
48 positions, year of construction 1983, used.
Inverter controlled change gear. 2100 mm long single heater.
FAG aggregate. Disc 6 mm ceramic.
Online tension control UNITENS 7.14.6.6. Oil roller oiling system.
Take up 290 x 69 mm tubes. Dtex range: approx. 20 - 300. 

1 pc. master batch extruder UNION (Ref. No. 3238334).
The extruder was used to produce PP Master Batch for production
of PP staple fiber. It includes a cutter, cooling bath and dryer.
2850 mm long, 150 mm diameter.
The production range was approx. 300 kg/h. 

1 pc. FDY PP multifilament extrusion line
TESSILMECCANICA SARONNO SRL FZ2.60.3.M (Ref. No. 3238236).
Year of construction 1998, second-hand. 

1 pc. extrusion line (Ref. No. 3238047).
1870 mm working width, year of construction 2001, second-hand.
The scope of supply includes the following machines:
1 pc. dosage unit for 6 polymers.
1 pc. extruder screw 3000 mm.
3 pcs. cooling rollers.
2 pcs. unwinder with edge control.
1 pc. extrusion head and cleaning zone.
1 pc. accumulator.
2 pcs. axial winder
1 pc. guillotine cutter for plates.
The line is suitable for the extrusion of polymers to foil or similar. 
With newer cooling station GWK, container-type. With Shredder / milling
machine, American brand. Without Piovan dryer. 
The feeding for textile or nonwoven materials is available, but not in use
because if was not required for the product range. 
The line is suitable for coating as required for agriculture products or for
conveyors and similar. 

1 pc. spunbond line MECCANICHE MODERNE / DILO / SICAM
(Ref. No. 3237599). 4600 mm working width, year of construction 2007.
Capacity approx. 1000 kg per hour.
Suitable for PET either virgin chips or recycled PET flakes.
Spunbond technology with 2 beams.
Basis weight 100 - 250 gr/sqm.
The line is suitable for geo textiles, bituminous membrane reinforcement,
carpet backing and other. 

1 pc. BCF extrusion line PLANTEX (Ref. No. 3237641).
Year of construction 1998, second-hand.
12-threads, 3 extruder.
800 dtex to 3000 dtex PP or PA-BCF yarn uni colour or tricolour.
Production capacity approx. 230 kg/h.
Spinning jets and sundry spare parts (motors etc.) available. 
The line is reconditioned and ready to use. Electronics are latest standard,
A/C motors and inverters were re-newed. Dosing system and chillers
are included. 
Improvements done on the line:
Electronics on godets re-newed, texturizing jets improved. 

1 pc. spunbond line BARMAG / LURGI / CELLI (Ref. No. 2305458).
2600 /2500 mm working width, year of construction 1970/1995/2000.
Spun bond beam.
useable width: >40 gr/sqm = 2.600 mm, 15-40 gr/sqm = 2.500 mm.
Annual tonnage: 2.000 tons.
Products: 15 gsqm - 150 gsqm.
Details spunbond part:
6 spinning positions, extruder BARMAG.
Max. capacity 130 kg per hour per meter.

1 pc. production mill for POY / ATY / DTY
made by BARMAG / SIEMENS / ZIMMER (Ref. No. 3237294).
Year of construction 1990 / 1992.
The capacity of the mill is approx. 12000 m of dyed in mass (dope dyed)
yarn per year for production of POY 19 - 45 tex, 48/70 fil.
The offer includes the complete line including PET chips drying,
polymerization, POY production, DTY and ATY production and all
accessories such like compressors, air conditions, ventilation etc. 
The structure includes: 
- Station Big bag discharge, bootstrap capacitance, pneumatic conveying
  system.
- 3 silo storage of 100 tons each.
- A system of drying and crystallization.
- 2 + 1 spare extruder screw.
- 2 central filter.
- 2 weigher master batch.
- Blower shaft section 32.
- Winding machine 2 pcs. 32 seats each (4 bobbin on the winding shaft). 
- Servodoffery manual 8 pcs.
- Nitrogen station for purging with nitrogen before heating.
- A system of drying and heating masterbatch.
- Heaters dinila.
- A complex process control.
- Sets of dies for 2 cars + reserve.

1 pc. extrusion line NEUMAG (Ref. No. 3237159).
Year of construction 1999.
The line is suitable for FDY (CF) / POY multifilament yarn based on
polypropylene.
The machine is with 6 positions. Each position can be set up individually.
Air quench and diphyl can be adjusted for 3 positions.
It is possible to produce both FDY (CF) or POY yarn on any position.
6 ends per position.
Standard count (FDY): 300D/80F.
Standard count (POY): 240D/40F.
The speed depends on the concentration of the color.
Details on the extrusion equipment:
6 volumetric measuring devices with each 3 components
(PP, 2 x masterbatch).
6 extruders with a capacity of each 50 kg/hour - 30 L/D, AC,
inverter operated.
The diameter of the extruder is approx. 50 mm.
Drive power approx. 22 kW, heating power ca. 4 x 5 kW.
12 spinning pumps.
72 spinnerets 145 mm.
48 spinnerets 300/80 den, cross section : trilobal for FDY.
24 spinnerets 240/40 den, cross section : round for POY.
1 Vacuum station for the setup of the temperature for each diphyl line,
per 3 positions.
2 Diphylheaters.
6 Air quenches.
Yarn guides.
Jets - Heberlein and Temco.
2x2 heated godets, length 300 mm.
Temperature: 140 C.
1 cold godet = chrome.
6 winders with automatic doffing, yarn guided by wings.
Cones 170 mm - maximum diameter of the bobbins = 400 mm.
Fully equipped with a process control system with historical data. 

1 pc. air texturizing machine DIETZE + SCHELL D+S 200
(Ref. No. 3236434). Year of construction 2004, second-hand.
The machine includes automatic doffing station DS 350.
The DS 200 G air texturizing machine is used for air-texturizing of technical
yarns, e.g.: sewing yarns for container sacks, upholstery yarns or special
carpet yarns for simulating the "nature look" of wool yarns with taslan-
type texturizing.
The field of application of the version DS 200 G, is the texturizing of flat
plastics filaments for the production of artificial turf.
Generally you can handle bundled PES-, PP-,PE- and PA- flat
monofilaments, respectively fibrillated PE-fillets as well as CF or BCF yarns
of PP, PA or PET in a yarn count up approx. 14 000 tex, in special
applications up to 20.000 tex .
The machine was built in 2002 and put in operation in a laboratory in
2004. It has been used as a laboratory machine with very few working
hours. The line is in perfect condition.
The machine has 1 position.

1  pc. staple fibre crimper NEUMAG (Ref. No. 3235977).
80 mm entrance, second-hand.

2 sets of each 4 spindles air entangling machines DIETZE + SCHELL
DS 100 (Ref. No. 3305091). Each machine with 4 winders.

1 pc. POY / FOY filament spinning machine BARMAG / MAHR
(Ref. No. 3236600).
Year of construction 1988, second-hand.
Capacity approx. 1300 tons per year.
64 ends, 50 - 130 dtex.
Shroud: 80,5 mm.
Convergence length: 970 + 2020 mm.
Quench length: 1040 mm. Max. bobbin weight 21 kg.
Chips drying: Fixed bed dryer with integrated puls bed for crystallization.
Extruder BARMAG 9E4, 90 mm diameter.
Spin pumps: BARMAG 4 x 1,2 - 14 to 56 g/min.
Finish pumps: MAHR 8 x 0,08 - 0,8 to 4 g/min.
Winder: BARMAG  SW46 1S-800, 800 mm chuck length, 4 bobbins.
Additive dosing: 2-component gravimetric feeder (main comp. + 1
additive). 
The line is available without pack internals (filters, screens, sand) or
drawings of the same. Spinning machine without spinnerets or drawings
of the same. Without automatisation (PCS, DCS) hardware or software. 
Inverters for spin pump drives are not included because they are required
for other internal use.

1 pc. POY filament extrusion line (Ref. No. 3236603).
Year of construction 1997, used.
Annual capacity approx. 1000 tons.
20 ends, 150-340 dtex.
The extruder is manufactured by BARMAG, type 6E4, 60 mm diameter.
Winder manufactured by BARMAG, type CW6-1500/10, 10 bobbins. 

 

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Tornado Textilmaschinen GmbH Import-Export is used textile machinery dealer from Germany / Europe. We offer surplus nonwovens equipment and pre-owned textile machinery for sale. We buy and sell second-hand extrusion lines, extruders, used staple fiber production lines, extrusion plants for BCF yarn, tape extrusion machinery, spunbond lines and texturing and texturizing machines. We welcome your offers and enquiries.

 

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